Today, with the rapid development of agricultural mechanization, agricultural machinery assembly lines are the core production system of agricultural machinery manufacturing enterprises. Through technology upgrades and process optimization, agricultural machinery production efficiency and quality have been significantly improved, providing key equipment support for agricultural modernization.
1. Main characteristics: Technology upgrades bring three major breakthroughs
1. Automation + intelligence, doubling production efficiency
Modern agricultural machinery assembly lines replace manual labor with robotic arms, conveyor belts and intelligent systems. For example, when assembling micro-tillers, the robot can accurately install the engine and transmission components (the error is less than 0.1 mm), which is three times faster than manual operation. The production line is also equipped with a “brain”(MES system) that monitors parts inventory and assembly progress in real time, and automatically reminds replenishment when there is a shortage of materials to ensure continuous production.
2. Reasonable process design to adapt to different needs
Taking the rice seedling raising assembly line as an example, by optimizing substrate paving, precision sowing, and soil compaction, the sowing density (80-150 holes per square meter) and soil covering thickness can be adjusted according to different varieties such as hybrid rice and conventional rice (0.5-1.2 cm) to ensure that the seedlings grow evenly and strong.
3. Flexible and diverse functions, one line can do multiple things
Many assembly lines are not limited to a single agricultural machinery. For example, if the micro-tiller assembly line is replaced with a power module, it can produce hand-held or ride-in models from 1.5 kilowatts to 8 kilowatts; the seedling breeding line is replaced with a sowing template, which can adapt to other crops such as millet and *seed, and can even pass the upgrade of the detection module. Add functions such as battery performance testing for electric agricultural machinery.
4. High technical integration and more reliable quality testing
The assembly line integrates intelligent technologies such as visual inspection and automatic tightening. For example, after the final assembly is completed, the camera can automatically check whether the bolts are tightened and whether the pipes are missing. The detection accuracy rate exceeds 99.5%, reducing the problem of manual missed inspections.
2. Application value: dual improvement from production to agriculture
For agricultural machinery factories, the assembly line makes production costs lower (for example, the cost of micro-tillers is reduced by 15%-20%), the quality is more stable, and the time from design to mass production of new products is shortened by 30%. For farmers, efficient agricultural machinery produced on the assembly line (for example, micro-tillers are 10-15 times more efficient than manual cultivation) reduces labor intensity, and seedling raising equipment for precise sowing can also save chemical fertilizers and water. It can be said that the agricultural machinery assembly line is not only the “efficiency tool” of the factory, but also the “hardware foundation” of agricultural modernization.
